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Hipot Test Systems
TCA designs and builds custom Hipot testing solutions that verify electrical insulation integrity, product safety, and manufacturing quality. Whether integrated into an automated production line or deployed as a standalone test station, our systems are engineered to deliver accurate, repeatable results while meeting your throughput, traceability, and safety requirements.
From process development and custom tooling to controls integration and validation, TCA provides complete turnkey Hipot testing solutions tailored to your application.
How TCA Supports Hipot Testing
- Custom-designed Hipot testing equipment built around your product and process requirements
- Manual, semi-automated, and fully automated test system configurations
- Programmable voltage, dwell time, and leakage current parameters
- Custom fixturing and electrical contact tooling for reliable connections
- Automated continuity and connection verification to prevent false-pass conditions
- Barcode scanning and product traceability integration
- MES, database, and production reporting connectivity
- Integrated safety systems including guarding, interlocks, and light curtains
- PLC and HMI controls for intuitive operation and monitoring
- Complete engineering, manufacturing, installation, and commissioning support
What Hipot Testing Helps you Achieve
- Verify electrical insulation integrity with confidence
- Improve product quality through consistent and repeatable testing
- Reduce the risk of defective products reaching downstream operations
- Eliminate false-pass conditions with automated connection validation
- Increase production throughput with optimized test sequences
- Achieve full part traceability and test result tracking
- Standardize testing across multiple products and production lines
- Improve operator safety during high-voltage testing processes
- Generate actionable production and quality data
- Scale from prototype and low-volume production to high-volume manufacturing environments
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Looking for a Custom Solution?
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EV Cold Plate Hipot Test System
TCA Technologies designed and built a turnkey automated system to perform dielectric strength (hipot) testing on EV cold plate assemblies. The system verifies electrical isolation integrity between customer specific regions and conductive elements, ensuring product quality prior to final assembly.
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